Introduction to Smart Series and Genius Series Of Laser Cutting Machines

Due to the recent surge of technology, every machine used in every industry is getting major updates. Alongside that, various innovations have led to the introduction of new tools and pieces of machinery. For that sole reason alone, companies have better options when it comes to choosing the right kind of technology and machines for their businesses.

On that note, one of the other industries to get a major update is the manufacturing industry with the latest innovations, AI, and smart technologies. Therefore, when it comes to choosing the right laser cutting machine, you will be surprised to know about the range of products available in the market. But then, how do you know which one to choose for your business?

We will do the honors of helping you out by introducing you to two of the most popular series for laser machines out there — Smart Series and Genius Series Laser Cutting Machine. Therefore, without missing another beat, let us get started!

What are laser cutting machines?

Before we get further into details about the two different series, let us first understand the machines themselves a little better. So, what are laser cutting machines, and how are they useful to manufacturing and other relevant industries?

Laser cutting machines are important tools employed in several industries to help make precision etchings, cuttings, and designing products. The laser cutting machine helps emit a high-powered laser beam that can help cut, etch, or design a desired material to provide you with the desired results.

Modern laser cutting machines have something called a CNC system attached to it. A CNC system or Computer Numerical Control system helps feed a machine with proper information and data that helps it move or act in a predetermined manner. In laser cutting machines, you need to feed the CNC Laser Cutting Machine the kind of cut or design you want on your material.

The CNC system will then help direct the laser cutting machine to give you a precise and accurate result, just like you wanted. This is another latest innovation added to the machines to make them better, more efficient, accurate, and deliver higher productivity.

As mentioned earlier, due to the constant drive in technological advancements, you get new improvements and updates in tools almost every day. With that said, laser cutting machines, too, have various versions under it of which the Smart and the Genius series are present. Next, we will talk about this series and what they have to offer.

Smart Series Laser Cutting Machine

The Smart Series Laser Cutting Machine is an addition to the long line of laser cutting machines with the latest advancements. It can cut and operate on a range of materials. This series employs the fiber laser, which can effectively cut highly reflective materials including copper, brass, and aluminum alloys.

The fiber laser is highly reliable and is of the highest quality, giving you astounding results and high precision cuts. It also employs the latest profile and tube processing technology.

Accurl offers a range of products which includes the Smart Series Laser Cutting Machine. They are the best in their fields and are of the top-most quality. Here are the products that Accurl actively offers its customers:

  • ACCURL IPG 500w Fiber Laser Cutting Machine for Metal Steel
  • ACCURL IPG 700w Fiber Laser Cutting Machine for Metal Steel
  • ACCURL IPG 1000w Fiber Laser Cutting Machine for Metal Steel

Genius Series Laser Cutting Machine

The Genius Series Laser Cutting Machine is yet another latest addition to the long line of laser cutting machines. The Genius KJG series is fitted with the latest technologies and characteristics.

This series, too, employs the latest fiber laser technology that is fast, reliable, flexible, and operates at a low cost. It is exceptionally ideal for cutting thin materials yet can actively operate on both ferrous and non-ferrous materials. Other defining features of the series include the following:

  • It offers an ultimate simultaneous positioning speed of 160 meters per minute
  • It also offers a precision of (+) (-) 0.05 mm
  • The models in this series can achieve an acceleration speed of 14 m/s2 or 1.5G

Accurl also manufactures and sells the Genius Series Laser Cutting Machine. As usual, they are of unparalleled quality and continue to be one of the best in the market. Here are the products that Accurl’s Genius Series Laser Cutting Machine offer you that you might be interested in:

  • ACCURL Genius 500w Fiber Laser Cutting Machine with 1500x3000mm
  • ACCURL Genius 700w Fiber Laser Cutting Machine with 1500x3000mm
  • ACCURL Genius 1000w Fiber Laser Cutting Machine with 1500x3000mm

Benefits of Laser Cutting Machine

Now that we have understood the different product series of laser cutting machines available in the market, we will quickly gloss over why laser cutting machines are important tools and can be immensely beneficial to your company.

Helps Broaden Scopes

CNC Laser Cutters have high precision features which allow them to take on complex and complicated designs. While these designs may take a lot of time through the methods, laser cutting machines can get it done faster and easier.

This feature in itself can allow businesses to take on different kinds of projects demanding different levels of intricacy. Thus, a business can expand and reach out to new scopes with the help of laser cutting machines.

Provide Precision Cuts And High Accuracy

Laser cutting machines employ powerful lasers that can help make extremely precise cuts. They help melt away the material with this powerful laser beam with a tolerance ranging from 0.003 to 0.006 mm. With such precise control, you can easily opt for complicated designs and designs that require extreme precision.

Highly Versatile

Laser cutting machines can be used on a number of materials and for a number of purposes. You do not strictly need to use it for cutting only. Laser cutting machines can also be used for other purposes, including drilling, etching, engraving, marking, and so on. The best part is that you need not change, upgrade, or switch its parts to get different results.

Economical

Last but not least, laser cutting machines are very economical and sustainable, which makes them a great choice for business investments. Firstly, it does not need a whole bunch of external or additional parts that you need to invest in. As compared to other heavy cutting machinery, it does not have too many parts that you need to consider as well. Also, the operation and maintenance costs for laser cutting machines are pretty low.

Conclusion

So that is all you need to know about the different types of models available in the market as far as laser cutting machines are concerned. You may go along with the product series that best suits your needs. As much as the product itself matters, do remember that you need to rely on the right provider as well.

Accurl has been in this field for years and has garnered the deserved reputation of being the best at what it does. Not only are their products the best of the lot, but they also provide equivalent customer service so that you as a business can make the most out of your product.

CNC Servo Electric Press Brake Adjustment

Press brake machines are quite old and familiar tools in the manufacturing and fabrication industry. However, because of recent technological advancements, they are getting quite the update, which made the modern versions faster, more efficient, accurate, and highly productive.

This more modern and efficient machine is called the CNC Servo Electric Press Brake machine and is a hot topic in the manufacturing market. They are better than their traditional counterparts in more than one way and have greater advantages for you and your businesses.

In case you are here to know more about the modern press brake machines and how to adjust them, you are in the right place. In this article, we will take our time to go through and understand what the modern press brake machines are like and how you can adjust them like a pro. If you are ready, let us get started!

About Press Brake Machines

The first press brake machine was invented in the early 1920s. Though its original purpose was to crush and pound, people eventually started associating it with the term ‘brake’ and hence, came to be known as the press brake machine. Since then, the press brake machine has gone through several developments to stand in front of us today in all its glory.

So, what is a press brake machine, and how does it operate? A press brake machine is a tool that can help you bend, reshape, and manipulate a sheet or plates of metals. They are extremely useful in the manufacturing industry, ship, and airplane building industry, railway part building industry, and many more. They can easily help you create various shapes and types of metals.

Traditionally, press brake machines were operated manually where people had to use manual labor to operate press brake machines. As technology improved, other systems were introduced to operate the press brake machine, one of which was the hydraulic system. Let us read more about these systems before we understand how to adjust a CNC Servo Electric Press Brake machine.

How do Press Brake machines operate?

As we mentioned earlier, hydraulic systems were and are used to power press brake machines. To understand how a press brake machine works, we will first have to focus on the structure of the press brake machine.

A press brake machine has two main components — a die and a ram. While in some of the models, the die stays fixed, while in others, the ram is fixed, and the other part is left as the movable part.

The movable part is then applied with pressure and pushed against the fixed part while the desired material is kept in between them. From the pressure between the two parts, the metals in between are bent and manipulated in the desired manner.

The pressure that is applied on the movable part is through these systems, which include the following — hydraulic, electric, and hybrid. Until recently, hydraulic systems were the most modern update to the press brake machines.

Then, CNC Servo Electric Press Brake was introduced. Currently, CNC Servo Electric Press Brake machines are the most modern press brake machines in the market and are better than their predecessors. Accurl’s CNC Servo Electric Press Brake Machines are one of the best in the market, with longevity, reliability, and accuracy as a few of their best characteristics.

In CNC Servo Electric Press Brake, instead of hydraulic power, electricity is used to power the movable parts. Two servo motors are fixed on either side of the ram, with a number of pulleys in between to distribute the pressure equally along the whole length of the metal sheet. A CNC machine is also employed that can help the machine make precise and accurate movements and get better results.

So, that is all there is to know about the CNC Servo Electric Press Brake. Let us now move on to understand how you can adjust them and more.

CNC Servo Electric Press Brake Adjustment

If you want to make any adjustments to your CNC Servo Electric Press Brake, it is quite an easy job. To begin with, the most adjustable part is the die. To get different kinds of angles and bends, you need to change and adjust the die. There are different angles and shapes of die available in the market.

Based on your needs, you need to attach the relevant die to your machine to get the desired results. You must change the die before you get started with the machine to ensure safety and caution.

For other kinds of adjustment to the bends, you can freely adjust your machine through the CNC system. Every CNC Servo Electric Press Brake comes with an in-built CNC system which you can access through a display monitor.

The CNC system is an efficient system that allows you to feed information to the machine for it to move and give you the desired result. It intakes human language, converts them into machine language, and gives you exactly what you wanted for results.

You can get in touch with your provider to help you learn how to use your CNC Servo Electric Press Brake machine. Good providers will offer you free training sessions and advice on how you can make the best use of your machine. Accurl has a long-standing history of amazon after-sale and support services where they help you operate and master the machines.

If you want other adjustments made to your CNC Servo Electric Press Brake to meet specific conditions, you can always request your provider. Accurl can help make custom CNC Servo Electric Press Brake machines according to your needs and requirements. This allows you the flexibility to tweak your machine to certain conditions favorable for your business.

Conclusion

So, that is all you need to know about CNC Servo Electric Press Brake machines. Here, we have talked about what press brake machines are, how they operate, what CNC Servo Electric Press Brake machines are, how they operate, and how you can adjust them. Do remember, if you are willing to invest in a CNC Servo Electric Press Brake, it is always to understand how they operate to make sure that you can utilize them to their full potential.

As an endnote, here are a few tips we would like to offer you when you make your purchase of the CNC Servo Electric Press Brake machine:

  • Keep in mind the kind of products you will be producing.
  • Check the punch and die properly as they are the main components of your machine
  • Consider the angle of the die and purchase additional tools and parts
  • Consider the capacity of your production as that will help you determine the size of your machine
  • Consider the materials that you will be bending and their textures, as deflection might be an issue
  • Always purchase from a trustable provider such as Accurl

Accurl has a long history of being one of the best in its field, with consistency and quality as its main features. Therefore, if you are considering purchasing a CNC Servo Electric Press Brake from Accurl, you are making a wise choice. As for the rest, this article will be able to help you out for most of the part.

How Does A Servo-Electric Press Brake Work?

The way we are in today’s time, each industry is heavily influenced by current technology. Thanks to the enormous advancement in recent times, every industry has received new tools and equipment that have helped achieve giant accomplishments and progress. As business owners, it becomes mandatory for you to know and stay up-to-date about these latest technologies to get the best out of them.

Therefore, if you are in the manufacturing industry or have a fabricator business, it is important for you to know about your current technologies and tools and how they operate. On that note, in this article, we will shift our focus to Servo-Electric Press Brakes. We will take our time to understand what these machines are and learn the working of a Servo-Electric Press Brake. Therefore, if you are ready, let us get learning!

What Is A Servo-Electric Press Brake?

Press brakes are machines that can help you bend and manipulate metal sheets and plates. Given this ability, press brakes are primary tools in the manufacturing and fabricating industry.

However, earlier models of press brake machines were prone to loud noises and required large consumption of energy in order to provide results. Due to rising concerns for nature and the critical need to save resources, better alternatives were needed that would offer the same or better results with minimum resource consumption and lesser contribution to pollution.

To meet up these expectations, the Servo-Electric Press Brake was invented. Accurl’s new model of press brake operates on electricity, with no hydraulic support, and offers various advanced features. Thus, these are more eco-friendly, offer more accuracy and precision, and require less energy consumption.

Also, it helps reduce the production costs, as it is easy to operate, requires no out-of-the-way maintenance, and has features that help provide faster and accurate products.

How Does A Servo-Electric Press Brake Operate?

Now that we have a fair idea of what a Servo-Electric Press Brake is, we shall now move on to understanding the operations behind it. It is important to learn how a machine operates because that way, you will know how to utilize the machine efficiently and to its full potential.

Also, it will help you take care of the machine better to get long-term results. Therefore, let us take our time to understand the Servo-Electric Press Brake Working.

Usually, press brake machines have two main components whose movements bring about the desired results — the die and the punch. In some models, the die is fixed, whereas the punch is movable, whereas in other models the punch is fixed, and the die is made to move against it.

In either of the systems, the movable part is fueled by the energy and pressed against the fixed part with the desired metal or material in between the two. The die can be changed and fitted with various angles and shapes to bring about the desired manipulation on the metal.

In Accurl’s Electro Servo Press Brake, the movable part is fueled by electricity instead of hydraulic pressure, as in the traditional models. That is, the movable parts are fitted with two servo motors that generate the power to push it down against the fixed part, thus producing the desired effect.

There are several pulley systems attached to the servo motors that help distribute the pressure evenly along the length of the material so that accurate and precise bending takes place.

Additionally, Servo-Electric Press Brakes, like Accurl’s CNC Press Brake EURO PRO 4 ~ 6-Axis, have in-built CNC systems attached to them that help make precision bends and manipulation to the material. A CNC system (Computer Numerically Control System) is a system that allows you to feed your machine with the necessary adjustments you need on your material, and it will help direct the machine to give you the precise result.

CNC systems do not require you to manually handle the machine and yet give you extremely accurate and precise results. So, the way the process works is you feed in the necessary details in the CNC system.

The CNC system understands it and forwards the information to the machine and the servo motors, which then start applying the energy which makes the machine move in the desired manner. Hence, you get your desired manipulation and bends in your machine.

Why Opt For The Servo-Electric Press Brake?

We have now understood what press brake machines are, what Servo-Electric Press Brake machines are, and how they operate. While we are on the topic, we would like to shed some light on why Servo-Electric Press Brake machines are the talk of the market.

If you are opting to invest in it, you should know why doing so will help your business. While there are different types of press brakes out there, including the traditional hydraulic press brakes and innovative hybrid models, Servo-Electric Press Brakes, such as Accurl’s Servo Electrical CNC Press Brake eB Icon Series, are strongly recommended. Here are a few reasons why:

Less Power Consumption

First and foremost, Servo-Electric Press Brakes consume less energy as compared to traditional models. While Servo-Electric Press Brake does consume double the amount of energy to produce the same result as a hydraulic press brake, hydraulic press brakes need to run the entire day to be operational.

While Servo-Electric Press Brakes only need to run when needed. This naturally makes Servo-Electric Press Brake a better alternative as it consumes lesser power and has higher efficiency.

High Accuracy And Speed

Servo-Electric Press Brakes are naturally more accurate than other types of press brake machines. According to experts, Servo-Electric Press Brakes are accurate up to 1 micron while hydraulic press brakes are accurate up to 10.16 microns.

As for speed, Servo-Electric Press Brake has higher pending power and has faster output speed as compared to other traditional press brakes, making it the desirable alternative.

Smarter Alternatives

Servo-Electric Press Brakes are equipped with smart features, AI, and CNC systems that make it the smarter alternative. Therefore, you do not just get efficiency; you also get higher accuracy, better productivity with minimal input, and top-class results as compared to traditional press brakes.

Sustainable And Environmental Friendly

As businesses of modern times, it is your duty and responsibility to think about sustainability and preservation of natural resources. Servo-Electric Press Brakes are better alternatives in this case because, as mentioned earlier, they consume less energy and contribute less to pollution.

They are fuel-efficient and are comparatively quieter while functioning, which does not add to noise pollution. While traditional press brakes may be prone to oil leaks and spills, such factors are not a matter for Servo-Electric Press Brake, which adds to its eco-friendliness.

Economical

Last but not least, Servo-Electric Press Brakes are far more economical than their other counterparts. While hydraulic press brakes have higher maintenance costs due to frequent changes in oil, fluids, and filters and more managing seals and leaks, Servo-Electric Press Brakes are very economical.

Therefore, if you are wondering why you should invest in a Servo-Electric Press Brake, these are the precise reasons why it is a very good investment both in the short and long term.

So, that is all there is to know about Servo-Electric Press Brakes, how they operate and why they are the better alternative to their traditional counterparts.

Electric Press Brakes Vs. Hydraulic Press Brakes

Businesses are rapidly updating their technology game, thanks to the enormous advancement in today’s science and technology. Therefore, industries nowadays are faster, more efficient, and have increased productivity with high-end products.

However, making the shift is a huge decision for a company as there is more than one alternative, each being better than the rest in some or the other aspects. The same applies to press brakes. Currently, there are about three types of press brake machines — electric, hydraulic, and hybrid press brakes.

If you too are on the verge of updating your technology but can’t help between an Electric Press Brake and a Hydraulic Press Brake, we have gone ahead and listed out the prominent differences for you. Therefore, read on and enlighten yourself about Electric Press Brakes Vs. Hydraulic Press Brakes.

About Press Brake Machines and Their Types

Before we begin, let us quickly go over what press brake machines are and their purposes. Press brake machines are important and necessary machinery employed in the manufacturing industry. They are used for bending and manipulating metal plates and sheets. Accurl has been a staple name in this industry, providing the best press brake machines for years. It offers first-class equipment to the fabricator industry, which includes press brakes, CNC water jet cutting machines, laser cutting machines, and more.

Coming back to press brakes, it does what it does by pressing the desired metal between a die and a clamp, the pressure of which helps the metal sheet take the desired shape, bends, and forms. ACCURL Electrical Press Brake eB Icon Servo is the perfect example of an electric press brake.

As mentioned earlier, there are three main types of press brakes which include the traditional hydraulic press brake, the modern electric press brakes, and the newer innovation, hybrid press brakes.

Press brake machines are categorized based on what powers them. Therefore, while there are significant differences in characteristics, the main point of difference is how the machine is run.

Therefore, from that, we can understand that hydraulic press brake machines operate with the help of hydraulic energy, while electric press brake machines operate with the aid of electricity. As for hybrid press brake machines like Accurl’s Hybrid Genius Plus B Series 6~8-Axis CNC Press Brake, they use both the mechanisms of the hydraulic and electric systems to operate efficiently.

Please note that in this article, we will solely focus on Hydraulic and Electric Press Brake machines and delve deeper into their differences.

Hydraulic VS Electric Press Brake

Now that we have covered the basics, let us step into the real matter. So, what exactly are the points of difference between a hydraulic press brake and an electric press brake? Apart from their source of power, there are areas where these two show significantly different results or operations. Let us take a look:

Affordability

First and foremost comes the very basic point of difference that you as a businessman would like to understand — what are their costs?  Apart from their initial costs, you should also take into consideration daily operation costs as well as maintenance costs.

Therefore, with those things in mind, hydraulic press brakes may be on the pocket-heavy side as compared to their electric counterpart. Because of regular fixing of leaks and seals, changing of filter and oil, the daily maintenance cost for hydraulic press brakes is quite high.

Also, the machine’s gear pump consumes energy when it is not operating, which can also bring up costs. You may use enhancements to save up energy and make the machine more efficient, but it still adds up to the cost.

Efficiency and Power Consumption

Next up, we will take a look at the efficiency and the power consumption of these two machines. In this section, electric press brakes machines prove to be more efficient.

Even though experts believe that electric press brakes take about twice the amount of hydraulic press brakes to give the same result, hydraulic press brakes consume more energy because it has to constantly keep on running.

Therefore, electric press brake machines are more efficient when it comes to power consumption, as their pump is operational only when the machine is put to work.

Speed of Operations

Due to oil-powered motors, hydraulic press brakes have a slower approach to acceleration and deceleration of ram positioning. Even though they have a comparatively faster speed of approach than electric press brakes, for this reason alone, hydraulic press brakes have a slower output speed. Electric press brakes, on the other hand, have a higher speed of bending.

Accuracy

When it comes to accuracy, electric press brakes are extremely accurate, as compared to hydraulic press brakes. As stated by experts, electric press brakes offer accuracy as precise as 1 micro or 0.000079 inches, as compared to 10.16 microns or 0.0004 microns precision of a hydraulic press brake.

Therefore, in this case, electric press brakes are more accurate among the two.

Environmental Factors

Lastly, we will take a look at environmental factors. As a business, you need to make sustainable decisions that will help preserve energy and look after nature. Therefore, considering environmental factors and factors that contribute to pollution is extremely important.

As for electric and hydraulic press machines, the former is more eco-friendly for various reasons. Let us take a look:

  • Hydraulic press brake machines need to be kept switched on the entire day, which utilizes a lot of energy. However, electric press brake machines only need to be operational during use.
  • Hydraulic press brake machines also contribute to noise pollution as it is kept on an entire day. Electric press brake machines, on the other hand, barely make any noise. The only noise it does make is during operations (the noise of the ball screws spinning).
  • While this is not a continuous event, hydraulic press brakes are susceptible to oil leakage and spills, which can contribute to major issues for local communities.

Therefore, considering all aspects, electric press brake machines consume less energy, contribute little to nothing to noise pollution, and are far more efficient than their traditional counterparts.

Conclusion

So that is all there is to know about Hydraulic VS Electric Press Brake. Now depending on your circumstances, budget, requirements, and preferences, you may go ahead and choose the type that suits your conditionals the best.

Selecting the right press brake is an important decision for a business as they are a long-term investment. Therefore, you need to take in the right considerations before you reach a conclusion. On that note, here are a few important factors that you should consider to make a sound decision when it comes to choosing the right machine for your business:

  • Check the tensile strength of the machine
  • Determine the length and thickness of the metal sheets that you will be bending
  • Consider the part’s inner radius
  • Check for the width of the V
  • Confirm the machine’s folding or bending length

With that, we will conclude this article. Take reference to this article as you make the sound decision of which press brake machine will be the best for your needs. Remember, along with the product; you also need to consider the provider. Therefore, always go for a trustworthy name such as Accurl to make the best out of your investment.