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Smartline X

ACCURL

SmartLINE X

Efficient 2D laser cutting

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SmartLINE-X

ACCURL

SmartLINE X

Efficient 2D laser cutting for modern production environments

The SmartLINE X bridges the gap between cost-effectiveness, high performance and growth. The 2D laser cutting system is equipped with an automated changing table and is aimed at companies that want to reliably increase their production at manageable investment costs and take it to a new level. The SmartLINE X is the ideal entry-level machine for all companies looking for a system that can produce quickly and highly efficiently – making it an ideal choice for small and medium-sized companies that want to take the next step towards automation and process optimization. The series offers a working area of up to 6,000 x 2,500 mm and can be equipped with laser sources of up to 30 kW.

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Features

Modular and heavy-duty cutting table

The SmartLINE X shuttle table takes just 15 seconds to extend or retract and can easily withstand even the heaviest loads: the structure can be loaded, depending on the design, with up to 450 kg per m² without any problems.

The following table sizes are available: 3,000 x 1,500 mm, 4,000 x 2,000 mm, and 6,000 x 2,500 mm. The SmartLINE X’s table construction combines maximum stability, modular flexibility, and intelligent adaptability — for maximum precision even under extreme conditions.

High-quality components from renowned brand manufacturers

The system owes its high reliability and process safety to being equipped with extremely high-quality brand-name components throughout. Here is a brief excerpt:

  • Cutting head: BOCHU BLT (China)
  • Control system: TWINCUT S80 (China)
  • Servo drives: Yaskawa (Japan)
  • Gears & racks: WITTENSTEIN alpha (Germany)
  • Linear guides: BOSCH Rexroth (Germany)
  • Gas valve: HOERBIGER LasGARCompact (Germany)

European version: Laser sources from Raycus

For the SmartLINE X, we rely on Raycus sources that have been specially developed for the European market: the high-performance CW series. With their dual safety circuit and full CE and PLD compliance, they meet the highest standards for operational safety.

The sources are available for the SmartLINE X with a power output of 3 to 30 kW and guarantee first-class cutting quality, stability, and efficiency. Integrated protection mechanisms against back reflections and real-time monitoring ensure maximum reliability in continuous operation.

Ultra-light aluminum portal with intelligent lubrication system

Ultra-high-speed laser cutting systems require extremely fast movements. However, if the cutting gantry is not sufficiently rigid, vibrations occur that can significantly impair cutting precision. ACCURL’s ultra-light aluminum crossbeam effectively remedies this problem by combining high dynamics with the necessary stability.

The crossbeam is made of T6061 aerospace aluminum and was optimized using finite element analysis in SolidWorks and then manufactured using an extrusion casting process. The result is a particularly lightweight yet highly rigid structure that enables accelerations of up to 3G without compromising stability.

Safety concept: Protection at top speed!

The SmartLINE X guarantees safe and fully compliant operation in accordance with current CE directives. The fully enclosed cutting area, CE-compliant protective windows, and safety locks on the access points to the cutting area from quality manufacturer PILZ effectively protect operating personnel from laser radiation and fumes, for example.

With its robust safety mechanisms, the SmartLINE X minimizes the risk of eye injuries, fire hazards, and collisions, ensuring reliable and safe operation.

Automatic nozzle change: even greater productivity!

The new auto nozzle changer system from ACCURL revolutionizes nozzle changing in laser cutting systems. Instead of time-consuming manual changing and calibration, the intelligent system does everything automatically—quickly, precisely, and reliably.

Your advantages:

  • Maximum efficiency: Significant reduction in downtime.
  • Flexibility: Processing of different material thicknesses in a single pass — without operator intervention.
  • Smart technology: Fully automated processes for maximum utilization and productivity.

ACCURL LasGAM – Efficiency through intelligent gas control

The ACCURL LasGAM system powered by HOERBIGER is a game changer for laser cutting: Precise gas mixing efficiently removes molten residue, enabling fast, clean cuts on thick materials with high laser power. Less burr means less rework—saving time and money.

Advantages at a glance:
  • Fast mixture adjustment: O₂ content from 0–20% in < 1 second.
  • Increased productivity: Up to +50% more output compared to standard processes.
  • Reduced gas consumption: Up to -55% less cutting gas for lower costs and greater sustainability.
  • Reliable cutting quality: Continuous status monitoring for consistent results.

Excellent cutting quality with different materials

Thanks to its premium components, the SmartLINE X delivers outstanding cutting quality across a wide range of materials. Special sensors integrated into the cutting head ensure high quality and process reliability, even in multi-shift operation.

The laser system can cut mild steel, stainless steel, aluminum, brass, and copper, among other materials. Depending on the laser source and material, thicknesses of up to 50 mm can be processed.

High efficiency in spite of strong performance

  • Highly attractive pricing with comparatively manageable investment and operating costs enables a fast return on investment
  • 2/3 less power consumption with higher cutting speed at the same time (compared to CO₂ lasers of the same power)
  • Complete system is almost maintenance-free
  • No laser gases required
  • Immediately ready for operation after switching on the machine
  • Fast commissioning thanks to compact and modular design (plug & produce)

Innovative filter technology

Extraction and filter systems are used wherever metals are processed thermally or mechanically, and smoke or dust is generated during the machining process. The high-quality systems are equipped with the latest nanofilter technology, sensor-monitored filter cartridges, and a control system that dynamically regulates performance to maximize energy efficiency. Interfaces such as MQTT or OPC UA ensure that systems can be easily integrated into networked production.

Green SmartFactory 4.0: Ready for Industry 4.0

The machine is more than just an optimal entry into high-quality laser cutting: The series is prepared for the use of IndustryFusion, a vendor-independent open source networking solution for smart factories and smart products.

The networking solution developed by medium-sized mechanical engineering companies in the Industry Business Network 4.0 association together with companies such as Intel, TÜV Süd and research institutions such as Fraunhofer IGCV offers complete transparency of all connected plants and machines in your production – and as a result enables you to produce even more efficiently and automatically. Already existing machines can be easily retrofitted and integrated into the networking solution.

Remote Diagnostics

Thanks to powerful remote maintenance solutions, Accurl provides fast and efficient support via remote access. Most electronic systems can be precisely analyzed and evaluated using the software, enabling over 90% of all machine downtime to be resolved quickly and without the need for an on-site technician.

Control

The system is equipped with the TWINCUT S80 machine control system from ACCURL, a state-of-the-art EtherCAT CNC platform for maximum process reliability, efficiency, and repeatability.

TWINCUT S80 machine control

Twincut S80 Machine Control

Process reliability, efficiency, and repeatability

The TWINCUT S80 CNC control system takes over the complete control of all cutting components and the associated peripherals. It is equipped as standard with a user-friendly HMI (Human Machine Interface), which can be conveniently controlled via a 21.5″ touchscreen or an ergonomic hand-held operating device.

The clear graphical user interface enables intuitive operation and quick familiarization for users. The control system is based on a robust industrial PC, which is integrated together with all other control components in a separate control cabinet. The power and signal lines are routed in a secure cable duct.

To ensure optimum cutting quality, the control system features fast automatic height control for a constant distance to the workpiece and CNC-controlled compensation mechanisms for precise laser focus positioning.

The following functions are also integrated as standard:

  • Sheet metal layer detection for automatic alignment of the cutting process
  • Smart Piercing for optimized piercing processes
  • Smart Laser Off to reduce unproductive times
  • Smooth Microjoin for improved component quality
  • Auto Recut when incomplete cuts are detected
  • Integrated CAD/CAM system for simple and efficient programming

Technical Specifications

Dimensions
Effective length of work area3,000 to 6,000 mm
Effective width of work area1,500 to 2,500 mm
Automatic shuttle tableincluded as standard
Model SmartLINE X
3001.15		 SmartLINE x
4001.20		 SmartLINE X
6001.25
Max. permissible workpiece weight (kg/m2) 300 350 450
Work area Length (mm) 3,010 4,010 6,010
Width (mm) 1,510 2,010 2,510
Dimensions incl.
peripherals*		 Length (mm) 9,354 11,760 16,320
Width (mm) 2,700 3,550 4,150
Height (mm) 2,580 2,540 2,875

*Approximate figure including space required for peripherals (laser source, filter system, cooler, safety equipment).
Possible number of tools1
Possible cutting processesFiber laser
Maximum material thicknessAccording to the laser source, up to maximally 30 kW
Traverse speedup to 140,000 mm/min
Positioning accuracy Pa± 0.03 mm according to VDI/DGQ 3441
Repeatability Ps± 0.02 mm according to VDI/DGQ 3441
X, Y axislinear guides, driven on both sides and helical toothed racks
Z axisrack
Gantry typeultra-light cast aluminium gantry
ControlTWINCUT S80
Main control panelergonomic 2 x 21.5“ TFT multitouch panel
Operating systemWindows 10 LTSC
PowerMild steel (MS)Stainless steel (SS)Aluminium (Al)Brass (Br)Copper (Cu)
3 kW18 mm10 mm12 mm6 mm5 mm
4 kW20 mm12 mm15 mm8 mm8 mm
6 kW25 mm20 mm20 mm15 mm10 mm
8 kW25 mm25 mm25 mm15 mm12 mm
10 kW25 mm30 mm30 mm15 mm12 mm
12 kW30 mm30 mm30 mm20 mm15 mm
15 kW35 mm35 mm35 mm20 mm15 mm
20 kW40 mm40 mm40 mm25 mm15 mm
30 kW50 mm40 mm40 mm25 mm15 mm

* Maximum cutting thickness for laser outputs > 30 kW on request, as quality-dependent

** Select sheet metal format according to the maximum permissible workpiece weight

All specifications subject to change

Our Customers Include:

Frueh Metallbau Logo
MFP Logo
Humberg Logo
Spittelmeister Logo
Fabweld Steel Products Logo
Ayrshire Metals Limited
Schmid OG Logo
KWS Welding & Fabrication
Smego Logo
Tuwi Logo
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