Understanding the working behind a machine can help you make use of the full advantage of the machine. Also, it is important for the maintenance and well-keeping of the machine. Therefore, in today’s article, we will be looking through and understanding the working of a Hydraulic Shearing Machine.
While we are at it, we will also look at other factors relating to a Hydraulic Shearing Machine so that you have a full grasp of what the equipment is all about and the scopes that it has to offer to you and your business. If you are ready, let us start right away.
Defining a Hydraulic Shearing Machine
Before we get to the workings, let us first understand what a Hydraulic Shearing Machine is and its uses. A Hydraulic Shearing Machine is an industrial tool used for cutting metal bars and sheets that you otherwise would find difficult to cut. It includes a combination of rotating blades and disks that allow for the above-mentioned action.
Since Hydraulic Shearing Machines all have the same mechanism (more or less), they can be of different kinds based on their blades’ shapes — linear or circular. There are various ways of shaping a given material or metal, of which shearing is a method. Other methods include bending, cutting, spinning, and rolling.
The Hydraulic Shearing Machine has various uses and is a prime fabricator tool. Accurl has had consistent clients from a variety of industries that utilize these tools. It is mainly used in the manufacturing industry for producing different products.
Some prime products produced by the Hydraulic Shearing Machine are parts of ships, planes, railways, and so on. It is used in heavy-duty industries such as those mentioned above. It also can be used for other industries such as the cooking, electric, and decorative industries.
Hydraulic Shearing Machine — Working Principle and Classification
Now that we have a good understanding of what a Hydraulic Shearing Machine is, how and where it is used, we will now move on to understanding the Hydraulic Shearing Machine Working principle.
The Hydraulic Shearing Machine, as you might have guessed, is powered by a hydraulic system. The force from the hydraulic system puts the desired material against the steel plate. It also powers the cylinders located on the left and right sides to move the tool in a vertical motion. Therefore, the force from the hydraulic system activates the shear tools to come down against the material, thus cutting it in desired shape and size.
Let us now take a look at the parts of the machine and what their role is:
- The Rack
The entire body of the machine is built to be sturdy, durable, and reliable.
- The tool holder
It has the shearing tool (upper blade) attached to it. With the force from the hydraulic system, it realizes the shearing process, cutting the materials in desired sizes.
- Gap adjustment tool
This tool allows you to adjust the gap between the upper and lower blades to ensure that the best shearing force is utilized. It helps get high-quality work while ensuring the longevity of the shearing blade.
- Back gauge mechanism
It is fixed to the tool holder and has other features attached to it like adjusting mechanisms (micromotion, back gauge motor), digital display, a mechanism for lifting tailgate, guide rod, and more.
- Safety guard and pressing tool
The safety guard is located in the front wall of the machine from where the desired material is inserted. It is a protective fence that prevents any personal injury of the operator.
The pressing tool (presser foot) is used to press down the material to prevent it from striking while the shearing process is going on.
- Frontal loading area
This is the area where you can insert the material within the machine for the shearing process to begin. It is structured in a way that is efficient and convenient for the workers to load and unload the materials.
- The electrical unit
This unit is responsible for feeding instruction into the system, controlling the power, initiates the oil pump, and the hydraulic system.
- The hydraulic system
Mainly consisting of the hydraulic system, oil pump, cylinder, line, pressure cylinder, and the likes. It is responsible for building up the force that allows the shear to cut the materials.
To see a Hydraulic Shearing Machine in action, you can watch Accurl’s demo videos of the machines. This will help you get a good understanding of the working mechanism of the tool along with management tips.
As for Hydraulic Shearing Machines Classification, they can be classified under the following categories:
- Hydraulic (can be further divided into pendulum shearing and gate shearing)
However, because the mechanical machine has a few disadvantages (uses a lot of energy and causes noise pollution), the hydraulic machine is more popular.
Hydraulic Shearing Machine — Conclusion
So that is all about the working principle and classification of the Hydraulic Shearing Machine. It is a very important tool for the fabricator industry. Unlike traditional methods and means of shearing metals and materials, the Hydraulic Shearing Machine is an upgrade that is efficient, convenient, and sustainable.
Earlier models would require too much effort, energy, and were not environmentally friendly. However, with upgrades in technologies, we now have a tool that is everything the previous models were not.
Also, while you are out getting a Hydraulic Shearing Machine, you need to ensure that you invest in the right machine from the right manufacturer. Accurl has a history of producing the best metal shaping tools and has years of experience in this field. Their products are the best in their field and they come with excellent customer support to ensure that your experience with their product is the top grade.
Therefore, in conclusion, understand the working of the Hydraulic Shearing Machine with our article and make sure you make the right choice when it comes to selecting the right machine and the right manufacturer for the best experience.