Optical Safety System - Advanced
Optical Safety System - Advanced
ACCURL® CNC press brake use OEM EMBEDDED LAZERSAFE offers a highly effective solution for both operator safety and machine productivity. Designed for use with Lazer Safe’s PCSS A Service, the Lazersafe is category 4 compliant and meets the world’s most demanding international safety standards(CE Certified Category 4 Safety Controller with integrated).
Optional:
- Lazersafe-PCSS A0 LZS-XL
- Lazersafe-PCSS IRIS
Lazersafe System Iris Optical Imaging Technology
The state of the art in combining safety, productivity and precision
IRIS and IRIS Plus optical systems incorporate an integrated real-time image processor that is contained within the receiver unit. Our optical imaging technology provides greater flexibility for press brake manufacturers by combining high-performance optical protection with real-time image processing capabilities.
Lazersafe IRIS Blacklaser
LZS-2
Unguarded Machine
Other light or laser
guarding systems
Bend Speed Management (BSM):
As combination systems, both IRIS and IRIS Plus models provide highperformance optical protection while the tools are closing at high speed, then once the bending process starts, the image processing functions take over. During bending, the systems take and process images in real-time and transfer live data to the CNC system via SmartLink. As the image data processing system is completely contained within the IRIS and IRIS Plus receivers, no additional processing hardware or software is required.
The European press brake standard EN12622 mandates that bending speed be restricted to 10mm/s. This speed restriction provides a general level of safety by managing the speed at which the material facing toward the operator moves during bending.
However in the machinery directive and EN12622 there are clauses that provide a basis for faster bending speeds with wider V dies, provided certain operations can be properly monitored. In the CNC system the manufacturer can set a faster bend speed for larger width V dies and to facilitate a safe condition for faster bending, the Bend Speed Management process provides automatic monitoring of the speed at which the material facing the operator moves through its bending arc.
Specifications
PCSS-A0 | PCSS-A0 PLUS | PCSS-A1 | PCSS-A2 |
|
Technology | ||||
SmartLink | • | • | • | • |
FlexSpeed | • | • | • | Plus |
AutoSense | Plus | Ultimate | Ultimate | Ultimate |
Specifications | ||||
Safety inputs | 12 | 12 | 16 | 16 |
Safety outputs | 4 | 4 | 6 | 6 |
Standard inputs | 24 | 24 | 28 | 28 |
Standard outputs | 6 | 6 | 10 | 10 |
Linear encoder I/O | 1, Y1 or Y2 | 2, both Y1 and Y2 | 2, both Y1 and Y2 | 2, both Y1 and Y2 |
Minimum encoder resolution | 0.1 micron | 0.1 micron | 0.1 micron | 0.1 micron |
Speed capacity of the encoder counters | >300mm per second | > 300mm per second | > 300mm per second | > 300mm per second |
Response time (hardware interrupts) | <1ms | <1ms | <1ms | <1ms |
SD Card (back-up, data logging and high-speed software transfer) | - | - | - | • |
CAN Open | - | - | - | • |
Ethernet | - | - | • | • |
Ether CAT | - | - | - | OPTIONAL |
Dimensions | 229mm x 189mm x 45mm | 229mm x 189mm x 45mm | 229mm x 189mm x 45mm | 229mm x 189mm x 57mm |
Expansion Options | ||||
Tandem Adaptor | - | - | • | • |
SmartLink Brackets | - | - | • | • |
Wireless Foot Pedal | - | - | • | • |
Optics Compatibility | ||||
LZS-1 | • | • | • | • |
LZS-2 | • | • | • | • |
LZS-XL | - | - | • | • |
IRIS / IRIS Plus | - | - | • | • |
Third party light curtain support | • | • | • | • |
Dual guarding support | • | • | • | • |
LZS-1 | LZS-2 | LZS-XL | IRIS | IRIS PLUS |
|
Optical protection functions | • | • | • | • | • |
Optical imaging functions | - | - | - | • | • |
Laser transmitter | CLASS 1 | CLASS 1 | CLASS 1 | CLASS 1 | CLASS 1 |
Receiver type | Multi-sensor photocell | Multi-sensor photocell | Camera | Camera with integrated Intel® image processor | Camera with integrated high-speed Intel® image processor |
Maximum recommended optical range | 8 metres | 8 metres | 15 metres | 8 metres | 4.5 metres |
Minimum object detection resolution | 4mm | 4mm | 9mm | 2mm | 2mm |
Connector type | M12 8 pin | M12 8 pin | M12 12 pin | M12 12 pin | M12 12 pin |
Tool compatibility | V tools and non-standard tools | V tools and non-standard tools | V tools and non-standard tools | V tools and non-standard tools | V tools and non-standard tools |
Integrated status LEDs | • | • | • | • | • |
Special Functions | |||||
Automatic tool alignment | - | - | - | • | • |
Automatic alignment confirmation | - | - | • | - | - |
Special tools mode | - | - | - | • | • |
Soft stop mode | - | - | - | • | • |
Fast flattening mode | - | - | - | • | • |
Automatic Cycle Start (ACS) | - | - | - | • | • |
Bend Speed Management (BSM) | - | - | - | • | • |
Adaptive Environment Sensing (AES) | - | - | • | • | • |
Technology | |||||
RapidBend | - | • | - | - | - |
RapidBend Ultimate | - | - | - | • | • |
BendShield | - | - | - | • | • |
BendVision | - | - | - | - | • |
Performance // Minimum speed change point | |||||
Flat sheet bending | 8mm | 4mm | 3mm / 10mm | 0mm | 0mm |
Box bending | 8mm | 4mm | 3mm / 10mm | 0mm | 0mm |
PCSS-A Series Compatibility | |||||
PCSS-A0 / PCSS-A0 Plus | • | • | - | - | - |
PCSS-A1 / PCSS-A2 | • | • | • | • | • |
PCSS-A Tandem Adaptor | - | - | • | - | - |
Mounting Bracket Compatibility | |||||
Economy Brackets | • | • | - | - | - |
Standard Brackets | • | • | • | • | • |
SmartLink Brackets | - | - | - | • | • |
IRIS | IRIS PLUS |
|
Optical protection functions | • | • |
Optical imaging functions | • | • |
Maximum recommended optical range | 8 metres | 4.5 metres |
Optical sensor | ||
Camera | Digital Image Sensor | Digital Image Sensor |
Frame rate / frequency | 17ms / 59Hz | Selectable 5ms / 200Hz or 10ms / 100Hz |
Data resolution (sensor) | - | 0.01 degrees |
Measurement technology | ||
Type | Integrated Intel® image processor | Integrated high-speed Intel® image processor |
Memory depth | - | Records up to 10 seconds (2000 images) of bend data per cycle |
Measurement accuracy | - | Up to +/- 0.25 degrees |
Measurement rate synchronised with frame rate | - | Selectable 5ms / 200Hz or 10ms / 100Hz |
Imaging technology | ||
Bend Speed Management | • | • |
BendVision | - | • |
ECONOMY | STANDARD | SMARTLINK | |
Specifications | |||
Vertical bracket length | 700mm | 520mm / 700mm / 1000mm | 700mm |
Vertical adjustment range | 488mm | 350mm / 530mm / 830mm | 500mm |
Horizontal adjustment range | 40mm | 40mm | 40mm |
Maximum recommended machine length | 4 metres | 15 metres | 6 metres |
Main Features | |||
Precision linear bearings and rails | - | • | • |
Free sliding operation | - | • | • |
Automatic motorised drive system | - | - | • |
Maximum speed of the motorised drive system | NA | NA | 20mm/s |
Adjustable locking handle | • | • | NA |
Tool change lock | - | Manual | Automatic |
Optics Compatibility | |||
LZS-1 | • | • | - |
LZS-2 | • | • | - |
LZS-XL | - | • | - |
IRIS / IRIS Plus | - | • | • |